Digital manufacturing underway at BMW’s destiny production plant

BMW Crew has taken manufacturing facility making plans to new heights – environment the newest milestone within the digitalisation of car production.

Greater than two years earlier than the reliable release of collection manufacturing, automobile production is already underway someday plant Debrecen – just about, a minimum of, as Debrecen is the BMW Crew’s first facility to be deliberate and validated utterly just about.

The making plans thought was once realised in collaboration with its spouse NVIDIA. The long run plant Debrecen is scheduled to open in 2025. Development has simply begun, and the brand new facility is scheduled to provide the BMW Crew’s subsequent technology of all-electric fashions: the Neue Klasse.

BMW Crew is taking a digital-first solution to validate and optimise advanced production techniques throughout its manufacturing community the use of NVIDIA Omniverse Undertaking, a platform for construction and running 3-d commercial metaverse packages, to run real-time electronic dual simulations to optimise layouts, robotics, and logistic techniques just about. Omniverse can be prolonged around the BMW product community around the globe.

“Virtualisation and synthetic intelligence are accelerating and refining our making plans. With the quite a lot of making plans techniques consolidated inside a electronic dual, our groups around the globe can now paintings in combination in real-time and make choices sooner and on a extra cast basis,” Milan Nedeljković, BMW AG Board Member for Manufacturing, defined. “This makes us a lot sooner and extra environment friendly and saves on prices as neatly.”

“Digitalisation is shifting quickest within the car business and BMW has been a pace-setter in advancing this imaginative and prescient,” mentioned Jensen Huang, Founder and CEO of NVIDIA. “We’re partnering intently with BMW, the use of NVIDIA Omniverse to lend a hand streamline their production processes, strengthen collaboration, and extra potency. Our collaboration will proceed to push the frontiers of digital integration for the following technology of good, hooked up factories around the globe.”

In a joint demo on the NVIDIA GTC, a world convention for the technology of AI and the Metaverse, Milan Nedeljković took Huang on a digital making plans consultation for the brand new frame store. Nedeljković described the real-time collaboration between the other BMW Crew making plans departments and their companions as a “revolution in manufacturing facility making plans”, delivered on NVIDIA’s Omniverse – which had enabled the primary digital get started of manufacturing.

Engineering and making plans professionals from the 2 firms, each leaders of their respective fields labored, in shut collaboration to lend a hand BMW construct Omniverse packages that meet the BMW Crew’s explicit necessities. The digital making plans way for the brand new automobile plant is now regarded as a blueprint for all destiny making plans processes on the BMW Crew.

Digital making plans facilitates world collaboration – rollout begins finish of March

NVIDIA Omniverse makes collaboration throughout websites and time zones more uncomplicated and helps the making plans and design of buildings, manufacturing techniques and processes at a completely new technological degree. It really works as a ‘cockpit’, providing fast, simple get right of entry to to the electronic making plans worlds of BMW. On the finish of this month, Omniverse, which is each cloud-based and cloud-agnostic, can be to be had to BMW professionals in quite a lot of applied sciences and making plans departments.

Subsequent milestone within the BMW iFACTORY

Constant digital making plans of extremely advanced automobile manufacturing processes represents the BMW Crew’s subsequent necessary step within the transformation to the BMW iFACTORY. First offered in early 2022, the idea that of the iFACTORY is described by means of Nedeljković as “our masterplan for the car manufacturing of day after today”.

In accordance with an absolutely new automobile structure, the Neue Klasse heralds the elemental transformation of manufacturing to the BMW iFACTORY. It all started in 2020, when the entire BMW Crew’s automobile and engine crops had been 3-d-scanned. Since November of that 12 months, greater than seven million sq. metres of indoor and 15 million sq. metres of outside manufacturing area had been scanned. Next changes may also be built-in into the electronic global with a re-scan, to make sure the to be had information is at all times up to the moment.

In the meantime, digital making plans is underneath manner for the kind of 1.4km2 manufacturing corridor for the Neue Klasse in Debrecen, the place the good fortune of the digital get started of manufacturing is a testomony to the prime requirements that may be completed in the course of the digitalisation of the making plans procedure. NVIDIA Omniverse permits manufacturing professionals to make use of are living information each in-house and with providers at the detailed making plans and optimisation of processes and particular person techniques – with out compatibility problems. It makes construction and facility information simple to retrieve and combine with apparatus and meeting line information. At some point pieces and phase numbers for manufacturing fabrics can be to be had as neatly. What’s extra, format choices – for example for robots in paintings cells, or for the quite a lot of spaces of logistics – may also be performed via in real-time, photorealistic simulations and tailored as required. And with Omniverse, any changes are evaluated, validated, and carried out in real-time. The platform additionally will permit providers to be taken with decision-making and integrates the tried-and-tested design and making plans equipment that BMW has been the use of so far. Those are made by means of quite a lot of manufacturers and come with Bentley Techniques MicroStation for format making plans, ipolog for logistics making plans, Siemens Procedure Simulate, Dassault Systemes CATIA for automobile design and Autodesk Revit for construction making plans, with extra equipment to practice.

Over the years all of the related product, procedure, high quality, and price information may also step by step be to be had in Omniverse along the improvement, making plans and manufacturing processes. There may also be additional tendencies to the platform, which can be anticipated to incorporate ‘invisible’ processes such because the intake of power and assets.

Omniverse will strengthen electronic operations as neatly – a the most important level this is already being tackled by means of BMW Crew and NVIDIA groups. At some point, this may increasingly permit operational faults to be localised in a question of seconds and thus save you longer manufacturing downtimes. It is usually the most important step in opposition to, for instance, integrating and automating digital commissioning of recent techniques into a continual making plans procedure.

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